CategoryIndustrial Mechanical

A Descriptive Overview Of Structural Steel Detailing

Structural steel detailing is an area that is specialised to create structural drafting. It is an integral communication medium that connects all the professionals in construction and manufacturing industries. For instance contractors, manufacturers, engineers, fabricators, and architects are linked with each other through structural steel detailing.

A cycle of work is involved in any kind of manufacturing or construction. It comprises of producing steel shop drawings done by a steel detailer that is moved forward to a steel fabrication company. A job of steel detailer is to draft the structures of the steel for a fabricator. A steel fabricator, on the other hand, is the person who produces the steel framework. From cutting, welding to offering a finishing touch, everything is done during the fabrication process. Further, this fabrication goes for the construction purposes. And, during construction or manufacturing, it becomes imperative to ensure its preciseness.

As steel detailing is the primary step of the entire procedure, it has to be up to the mark. Also, it can either make or break the purpose. For better assurance, it becomes essential to acquaint yourself with the overall descriptive information on what exactly is structural steel detailing and how it is done.

What is Structural Steel Detailing?

It is all about sketching out the design of detailed drawings that will be of a great use of the steel fabricators. It’s just that some of the standards are to be kept in mind to bring out the proficient outcome.

Steel detailing is a specialist area that includes every component that is connected to the project. It can be braces, columns, connections, trusses, beams, et cetera. Besides, these type of drawings incorporates section sizes and dimensions, finishes, connection details, welding, the list of materials and every essential information that would require in the fabrication process.

Traditionally, structural steel drawings were produced by using paper, pencils and other drafting tools such as a drafting machine, templates of shapes, triangles, parallel bar and so on. Also, mathematical tables of logarithms and other calculating aids were used to produce a precise outcome. Eventually, the invention of hand-held calculators made a great entry into this method of drawing.

In contemporary times, manual drafting has been replaced by computer-aided which is broadly termed as CAD. This method is used for creating drawings on a computer which in turn is accessed with the help of software. This software is specifically designed for the purpose of steel shop drawings. Once it is done, the drawings are printed on the paper. Though CAD offers printed production, all the information related to drawing, numbering, and other important things are added to the system manually. Moreover, advancement of technology has offered one more method to produce structural steel detailing i.e. 3-D modeling applications. It is specifically designed for this purpose.

Simple Steps To Improve Manufacturing Productivity

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Staying competitive in a global economy demands consistent efforts to improve manufacturing productivity. In order to succeed with the objective of sustainable growth and the capacity to generate useful output, manufacturers have to make critical decisions regarding the deployment of resources, implementation of new technologies, elimination of operational inefficiencies, etc. A sound manufacturing strategy plays an integral role in shaping the competitive position of a company.

The more effective your manufacturing productivity, the more profit your company can make. In some cases, it is easy to identify variables that interfere with operational efficiency and productivity. However, it is not always simple to understand the complexity of a process. Once you are determined to improve manufacturing productivity, you will be able to better understand underlying problems and resolve them. Following are simple steps and strategies that can help you improve the productivity of your production plant:

Collect data regularly

As you put efforts to comprehend your manufacturing processes in depth, you become better positioned to enhance your production process. First and the most important thing is to understand manufacturing patterns through data. The number of production hours, efficiency of production machines, time to manufacture each item, output per hour, and productivity of employees are some of the variables that highlight the overall efficiency of a manufacturing plant. Successful manufacturers keep track of everything happening on their factory floors.

Identify bottlenecks

It is very important to locate points in your workflow where production gets backed up because production processes are not properly integrated. Integration of production processes plays a vital role in bringing about an efficient factory floor where everything is connected and works in harmony. So, identify and eliminate bottlenecks in order to develop a more streamlined and organized workflow.

Upgrade manufacturing systems

Old-fashioned, manual production processes cannot meet the growing market expectations. Customers demand high-quality products. It will be extremely difficult for a manufacturer to address emerging market trends without implementing innovation and bringing in modern automation technologies. As a manufacturer, you should continuously look for modern production means that are fast, efficient, and flexible. It is the only way to maintain manufacturing productivity over a long period of time.

Industrial automation solution providers offer a variety of affordable manufacturing systems that you can integrate into your existing setup and witness dramatic improvements. Consult a reputable automation engineering company that can develop custom machines and control systems for your factory floor.

Identify the Best Custom Metal Stamping Plant

Metal stamping is a crucial requirement for most industries and there are no loose ends in this area. At times, there are custom metal stamping projects that come up and you will need expert companies that are providing these services. Are you looking for the best custom metal stamping plant? If yes, then there are certain important factors for you to consider. There are a lot of companies that will promise a lot but will not be able to deliver according to what they say. So you need to make sure that you take enough time to consider the following areas in a metal stamping plant:

  • What is the quality you will receive?

Well, quality should always be placed above quantity if you are looking to make a reputed name in the market. So look at the quality certification of the plant, and if there are no quality certifications then there should be a reason for that. Ask questions to the custom metal stamping plant about the quality to expect in order to get a clear idea about their quality standards. In this regards, the plant having ISO certifications reflect the best about them because it shows the kind of efforts the company has put in reaching this stage.

  • How do they handle a project?

When it comes to custom metal stamping projects, there will be a lot of interaction between the client and supplier and so the client needs to identify whether the supplier has efficient process in place. How exactly would you know this? You will know this from the time of first communication you make with the manufacturers. Once you make a call, you will realize how professional they are in handling your project from the time they provide you a resolution to the way they will handle your overall work.

  • Why are they better from others?

One of the aspects that make custom metal stamping company stand out from the completion is the fact that they always work for the betterment of the field. A well established company will have their own R&D center to constantly better their processes. This also shows that the company is reliable and ensures that you get the best results in your project. Well, it is best to opt for a company that knows that they are doing rather than a company that promises a lot but does not deliver.

  • Will there be continuation in the project?

It is important to make sure that there is continuation in the project. At times, the requirement may be low at first but with time this may increase. So you need to hire a company that has a proper procurement process and will ensure that there is no stoppage in the project. The company that ensures an appropriate procurement will also make sure that there is no shortage of raw material. So ensure that you check this aspect well before you hand over the custom metal stamping project to the company.

  • Take a plant tour

A tour of the plant will tell you a lot more than what you can from the words. So you need to make sure that you make time and take a tour of the plant. If you take this time out, it will help you get a clear picture on what to expect from the departments when your project is given. You will also get to see if there are appropriate policies being applied and followed on the ground. The time that you spend here and the conversations that you have will help you get a clear picture on whether the supplier follows what they preach.

  • What are their business goals?

When it comes to custom metal stamping it is also important to understand the overall business goals of the supplier. At times, the supplier will be focused to only provide cheaper cost for the service and provide quantity at the same time. However, the reliable companies with appropriate business goals will only provide the best of services to their clients and would want to deliver only the standards. One of the aspects that will show the real intent of a company is regular training of the workforce, and this is what will help you know what to expect in the long run.

Process of Injection Molding

Injection molding is a technique used to manufacture parts of a product or whole product by fabricating the plastic. The process in simple terms can be laid down as a process where the molten form of a metal or plastic raw material gets injected into a mold and when solidified is taken out of it to produce a product of the same specifications as the mold. But everything is not that simple as it looks. Someone who wants to take up injection molding as a business needs to understand the whole process in great detail. Let us discuss what the process of injection molding is all about. The process is not only quick and efficient, but cost effective too.

Closing the Mold: The first step of the process is closing the mold. Also known as clamping, the closing of the mold leads to tight grip of the plates over the structure of the mold so that the parts are stuck together with great connection. If not connected properly, the molten plastic material can run through the spaces left and this could lead to deformity of the product manufactured. Wastage of raw material will also be there then.

Injection of the Plastic: Now comes the part of the insertion of the molten plastic material into the already assembled mold. The plastic which is melted from the pellet mold form is then injected with pressure into the mold so that it takes proper shape and no bubbles are formed in the product. The standardized product making is the motto of every company and customers also buy products which offer quality.

Holding of the mold: the next step in the process is holding the mold properly in the right position so that the plastic takes proper form. Once the injection step is done, the mold undergoes pressure just to ensure that all the parts are filled properly. This is known as dwelling. After the dwelling is done, the mold is then set out to cool down so that the parts start becoming solid and can be taken out once fully solidified.

The final stage of ejection: after a standard period of time, the moving platen is given command to move away from the fixed part and this opens the mold. The mold once opened is separated from the product by tapping of a rod or air blast. The product then is ready and can be sent for further making of the product or packaging if ready.

The process of plastic injection molding is too simple to understand, but while executing, the tips included in the above article must be adhered to. Problems while designing or giving commands during manufacturing can lead to a number of problems which could mean inefficiency. This must not be allowed to walk in and the individuals who are responsible for production at site must be trained well as the process is the heart of the company. Only when the product manufactured is of a superior quality can the customers be convinced to purchase it. Quality matters and so does the processing!

Rapid Prototyping and Key Benefits

Every machine or working thing was once an idea. To convert this idea or plan into a workable model in the manufacturing industry is done through the computer aided design, computer aided manufacturing and 3D printing technology. Rapid prototyping is a process executed with the help of this software. No matter what type of product the company wants to produce, the design is developed by the engineer and the computer helps out in manufacturing that mold for the company. Stereo lithography gave birth to the art of designing and manufacturing with the help of the computer. So what is the process of making a rapid prototype? Let us try to look deep into it.

It is a manufacturing technology, which is additive in nature. The idea generated is first given to the CAD department who develops the product according to the design made. Thousands of cross sections are then cut out of the data developed through CAD in the 3D printing software. These cross sections are then assembled on a platform that together give rise to the final product. Every layer made is done according to the Computer aided design data. Then the layers finally build up a product. The production of products depends upon the complexity of the product to be produced. The rapid prototyping systems usually take few hours to complete the whole process though on an average basis.

Benefits of Rapid Prototyping:

  1. Cost saving– There used to be earlier conventional ways of making a product through old prototyping techniques which not only took a lot of time to complete the whole process, but it also took lots of people to put in continuous hours of work to get desired results. The proximity of mistakes also used to be high. The system used to be costly, which affected the profits of the company. But with the advent of new technology consisting of 3 D printing techniques and CAD and CAM, the work simplified. The laborious and expensive way of work became history. The method also allows the team to identify the mistakes made at an early stage which can be corrected in time. Cost advantage is an opportunity which is then grabbed by these companies who opt for automation. The growth rate along with the efficiency rate goes up in the market.<11; The science of designing and manufacturing applied in the computer sense allows the process of manufacturing machines a rapid and faultless procedure. The correct way of undertaking the execution of the plan made for the making of a machinery leads to achievement of cost leadership in the market.
  2. Fast delivery– Timing is very important in today’s world. The one who is speedy wins the race. The one who understands what the consumer wants and deliver it on proper time wins the race and earns profit. The rapid prototyping technique allows the companies to build a prototype quickly and produce a product quickly to bring it on board in the market before their competitors to increase their market share.

Useful Tips To Maintain A Transformer

Since the transformer is a very important and essential device for an industry, therefore, they have to maintain it properly to ensure its smooth and hassle-free working. If you want your device to work at its full-efficiency, you need to maintain it with the time and here are some useful tips for the greenhorn. So, what are you waiting for? Here are the different parts of the transformer that needs maintenance time to time for delivering the unexpected results. Let’s get started.

  • Oil: Transformer oil plays a vital role in the smooth working of the device and in an order to ensure the fitness of the device; you need to replace the oil with the new one. You need to check them at very short intervals and if any contamination is present, so it should get replaced.
  • Bushings: Examination of the bushing for the cracks is compulsory to avoid any serious damage. This test should be done under the expert surveillance to prevent any risky situation. You need to repair if any crack found on the bushings to keep the device secure.
  • External Or Internal Connections: All connections of the transformer should be tight and unbreakable to prevent a deadly situation from arising. Make sure you invest some money and hire a professional to prevent a big loss in the future. Proper connection is not only important for the safety, but also for the smooth working of the device, so, you shouldn’t take it for granted.
  • Gaskets: Gaskets in the transformer get shrink during the servicing of the device, therefore, it is more than just compulsory to check its tightness or rigidity in their joints. You have to tighten them if any fault found to prevent the situation of leakage that can be perilous for the plant, personnel or property.
  • Temperature Indicator: At the time of maintenance of the transformer, you need to check the instrument that gives you the indication of the change in the temperature level. The proper indication is important and so is its instrument, thus, you need to keep it secure and clean timely to ensure its proper working.

These are a few useful tips that make it easier for you to maintain your transformer to prevent any failure or breakdown of the device. Playing with such heavy-duty appliance is not a good deal, so, you should hire a professional that makes the work easier for you and give you assurance about its smooth and safe performance.

How Integrated Automation Makes Plants Safer

In today’s competitive environment, manufacturing plants remain in perpetual pressure to contribute to their companies’ growth and profitability. In an attempt to drive productivity and operational efficiency, manufacturers are increasingly deploying integrated automation solutions as a technique to achieve sustainable operational excellence. Over the last few years, industrial technology has made it easy for plants to implement a dependable safety plan and to protect employees from all kind of workplace hazards.

Safety is an integral component of advanced automation systems because it has become extremely important to integrate safety functionality into every aspect and enable fast and cost-effective implementation of production machines. Traditional safety techniques do not meet the current safety standards and environmental regulations. Companies have to take a strategic approach that not only fulfils the safety requirements but also improves the overall performance of their systems.

The implementation of automation solutions limits the role of humans in the production process. A large number of industries are now running their operations through automated machines such as welding robots, smart sensors, CNC machines, and material handling systems. However, there is a universal bias against intelligent industrial systems. Looking to the future, the manufacturing industry is likely to continue its quest to find ways to improve productivity and safety conditions.

Since automated machines can run for days without human intervention, modern technology has been improving industrial safety standards. Some industries will continue to rely on manual operations for particular products and markets where competition is not intense. When it comes to adopting integrated automation, the only concern is the right implementation of modern technology which demands thorough planning and specialized skills.

One of the challenges for the manufacturing industry to implement automation is finding capable engineers and operators to undergo a smooth transition from manual to smart production systems. The overall shape of an industry is determined by market forces. However, the automation technology has a key role to play by producing technology that can help manufacturers meet the demand for high-quality products and safe working environment.

The companies which design and manufacture automation solutions for production plants play a critical role in this regard. Considering the decreasing price of robotics and other automated machines, small companies can afford to reach automation engineering companies and get custom smart machines that fit their needs. As a manufacturer, make sure that you hire a reputable engineering company that can make your production system more productive and safe.

Automation Technologies And Manufacturing Safety

As a business leader, you have to continually search out ways to increase operational efficiency and throughput, and lower manufacturing costs. Besides improving the productivity and streamlining production processes, the working environment is something that demands special attention from business leaders. It is crucial to ensure safe working conditions and reduce incident rates. This can be a challenge to maintain a balance especially when production and safety are in a constant battle with each other.

Fortunately, industrial automation and safety systems have made major advancements in the past decade. Sophisticated automated machines and control systems have bridged the gap between production and safety. Your job is to make sure that your engineering staff is implementing new technologies correctly.

It is a necessity to have a corporate safety plan focusing on the implementation of plant safety technologies. We need to dig a little deeper in order to understand how an integrated production system can contribute to a company’s overall success. Safety management is supposed to provide a safe workplace for employees, whereas, engineering department is tasked with improving the manufacturing process. We cannot separate these disciplines as they are interconnected.

Most of the traditional machine guarding systems are simple in design and do not require an engineering background to implement or understand them. However, traditional machine safeguarding techniques are limited in scope. Modern automation and engineering safety controls are intelligent enough to automatically change the safeguarding methods depending on current hazards.

What if the safety system at your production facility were intelligent enough to allow safe human interaction for tasks that are repetitive, routine, and integral? An intelligent safety mechanism can help you improve the productivity of workers and lower the injury risks. It can have a big impact on your bottom line. The advanced industrial technology offers capabilities necessary to develop an integrated manufacturing process where manufacturers can maintain a balance between safety and production.

The advanced integrated technologies are more complicated than traditional safeguarding devices. The use of safety-rated devices can unknowingly create an unsafe environment where safety is nothing but an illusion. Even the advanced safeguarding solutions come with the risk of creating a dangerous work environment. Therefore, it is important to have skilled engineers who can implement and maintain modern machine safeguarding systems.

If you are not satisfied with the current safety conditions at your production plant, consult an engineering company that can design a better safety plan for your manufacturing unit.

As a leading automation engineering solutions provider, BP Automation offers comprehensive analyze, design, and manufacturing services to ensure you have a one-stop solution for most of your manufacturing problems. We design custom automated machines along with safety solutions for your specific working environment. Reach us to consult and discuss your project with us!

Go for Reputed Manufacturers for Your Electrical Accessories

There are a wide range of electrical accessories which have different technical specifications with regard to dimensions, operation, installation, etc. Heat shrink tubes, insulation covers, heat shrink caps, screened separable connectors for touch proof terminations are just to name a few of them.

Why should one opt for a known name in the field? These manufacturers have a rugged design for the accessories which matches international standards for safety, making them withstand the environmental factors. Their accessories go through thorough quality checks. The experienced manufacturers provide onsite support in terms of installation, training, user- friendly operational guidelines, material safety data sheets to ensure protection of equipment and personnel as well as compliance with regulatory bodies. These manufacturers not only install their products at the client’s site but also extend their expertise for trouble shooting.

From safety point of view screened separable connectors hold an important place in the list of electrical accessories. They make the terminations touch proof. They have two components male called plugs and female called jacks. They connect the polymeric cables to equipment such as transformers. They work on electrical and mechanical energy and join the terminations thus resulting in touch proof property. Their outer screen makes them insulated. This outer screen has conductive properties and it is completely touch proof. These connectors are compatible with both A and C type of bushings. Their design is slug fit and end product is of high quality. Their working capacity at high current values up to 1250A and voltage up to 24KV makes their performance very effective. Screened separable connectors have excellent insulation and resistance. They are an important interface and have to tolerate environmental stress such as temperature, pressure, moisture, etc. This makes them reliable and long lasting.

Their high quality material and design finish results in an easy, speedy and safe installation. They can be sized to fit into cringed spaces. Thus they find application in a variety of industries such as oil refineries, underground electrical network, mining, shipping, etc.

Insulation covers are another critical accessory. They are insulation blankets which provide a complete coverage. They are designed to be removable and replaceable. Thus can be changed whenever desired. Their design again is facility specific, process friendly. They help maintain temperature during process thus increasing the life of the product, reducing wear and tear of the machinery, providing safety to the handlers, saving energy and ultimately increasing efficiency of production. The screened separable connectors provide high electric strength. The insulation covers or blankets perfectly cover different types of valves, piping, etc. High performance, multi- range touch-proof termination kits and insulation covers provide a compact design and efficient performance.

Follow The Basic Guidelines When Specifying The Transformer

Investing in a transformer is a big decision that one cannot take in a hurry. Your one wrong decision may not only put your investment at stake, but also increase the chances of injuries or damage to the plant, personnel, and device itself. There are many factors influencing the buying decision and in an order to make a wise choice, here we jotted down the points that you need to keep in mind. So, what are we waiting for? Go through the important that you need to keep in before your next purchase.

  • KVA Rating: The very first thing you need to consider before specifying the transformer for your industry is its KVA rating. The wrong KVA rating choice not only affects the performance of the device, but also creates the situation of a short circuit or other flaws.
  • Voltage Taps: Taps are very much important for the purpose of changing the ratio between windings. Before you invest in the device, you need to select the voltage tap that is able to handle the voltage conditions of your device.
  • Sound Levels: Every transformer creates some level of noise, but having it more than just normal increases the chances of vibration and faults in the device. Thus, you need to check the noise or sound level that it doesn’t exceed the limit your device required.
  • Insulation Classes And Temperature Rating: Every application has its own requirements and you need to check the insulation class and temperature rating before buying the transformer. Again, your one wrong choice can be dangerous for your industry, so, you shouldn’t take this point for granted and consider it before investing in it.
  • Harmonic Loads: These loads may ruin the device drastically and in an order to avoid the condition, you need to consider this point while specifying the transformer for your industry. Make sure the device you buy has the ability to withstand harmonic loads and fluxes produces in the cores.

There are many other things that one need to consider before buying the transformer and in case you are not aware of them, go straight to the dependable Transformer Manufacturers. As they offer you the best solution, as per the need of your industry, so, it’ll give you value for money. Investing in such a heavy-duty device is a major decision that needs your special attention and makes sure you invest your time in it before making any final choice.